Senior Composites Manufacturing Engineer

LocationGloucester, England, United Kingdom

Posted At11/4/2025

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Description

Join iCOMAT – Revolutionising the Future of Lightweight Manufacturing!

ICOMAT is an advanced manufacturing company with game changing technology that delivers the lightest structures possible for aerospace and automotive, at a scale, rate and cost efficiency that far exceeds existing composite production processes.

We have ensured iCOMAT is made up of people with the drive and imagination to grow a business that will revolutionise the use of composite materials to enable the next generation of lightweight cars, planes and spacecraft.

We build and operate automated factories for composite materials, delivering components to Tier 1 and OEMs. The business has 3 main divisions that focus on the development of automated production machines, development of software design and production tools and lastly the operation of the factory.

Now working with >25 customers (multiple leading OEMs) and earlier this year we completed the largest ever Series A in composites manufacturing (link) to fuel a significant scale-up with growth plans that will see the business multiply in size over the next 2-3 years and expand operations into Europe and the US.

The business currently has facilities in Gloucester UK (Factory 1), Bristol UK (Hardware R&D Centre) and in Athens GR (Software R&D Centre).

As we scale and grow, we’re looking for talented individuals to help us continue driving this transformation. If you're ready to be part of a pioneering team that’s reshaping industries and pushing the boundaries of technology, we want to hear from you!

What we're looking for?

We are seeking a highly skilled and motivated Senior Composites Manufacturing Engineer to work in our dynamic team of Manufacturing Engineers.

As a senior member of our Manufacturing Engineering Team, you will play a leading role in engineering projects, creating and optimising the manufacturing processes to ensure component designs are productionised and suitable for manufacture.

You will take a technical lead role in R&D projects ensuring that the technical outcomes of the projects are then flowed to production opportunities.

You will also act as a subject matter expert for the commercial team and support the proposal and quotation process.

The ideal candidate will have technical expertise in composite materials and manufacture, a deep understanding of manufacturing principles, along with a passion for innovation and cost savings.

What will you be doing?

Process Development:

Lead the development and troubleshooting of manufacturing processes for composite components, ensuring efficiency, quality, and cost-effectiveness.
Lead the technical delivery of R&D projects applying RTS technology.

Support the NPI process ensuring a smooth handover to production operations

Support design reviews providing feedback regarding manufacturability

Collaborate with cross-functional teams to help integrate composite materials into new and existing products.

Material Selection and Testing:

Support Design Engineering as required with analysis of composite materials to determine suitability for specific applications.

Tooling and Equipment Design:

Provide Concept of Design for Patterns, Moulds, Jigs / Fixtures to optimise Production times, Yield and accuracy
Work closely with tooling vendors to ensure the manufacturing tooling meets quality and performance standards.

Quality Assurance:

Ensure all manufacturing documentation / instruction complies with quality standards and customer approvals.
Support the implementation of quality control systems adequate to the relevant quality standards and customer requirements
Work with appropriate Team on MRB Reviews to Investigate and resolve any issues related to product quality, process deviations, or non-conformances.

Continuous Improvement:

Champion continuous improvement, identifying opportunities for process improvement, cost reduction, and efficiency gains in the composites manufacturing process.
Implement Lean Manufacturing principles within the process to enhance overall production efficiency.
Lead problem solving initiatives

Documentation and Compliance:

Support the creation of BoM’s, Purchasing Specifications, Routings, MoM’s, Testing / Inspection Requirement Sheets that provide all the information / processes to procure, manufacture and achieve compliance, doing so in a safe, repeatable manner.
Support the creation and maintenance of departmental processes and procedures to improve efficiency and effectiveness.
Champion adherence to quality, safety and environmental standards.

Training and Support:

Provide training and support to production teams to ensure a thorough understanding of composite manufacturing processes.
Act as a technical resource for troubleshooting and resolving manufacturing issues.
Provide technical support for proposals sent by the commercial teams

Work with Project Managers as required on orders received

What do we need from you?

Relevant engineering qualifications (Bachelor's or Master's degree in Mechanical Engineering, Materials Science, or a related field.) but we equally value practical hands-on experience.
Proven experience in composites manufacturing, with a focus on process development and optimization.
Strong understanding of composite materials, their properties, and applications.
Proficiency standard to be able to interrogate CAD files and technical drawings to provide support on Quotations, Design and Inspection.
Knowledge of quality control methodologies and standards, (AS9100 desirable).
Familiarity with Lean Manufacturing principles.
Excellent problem-solving and analytical skills.
Strong communication and interpersonal skills.
Able to plan and schedule their personal workload to meet project deadlines.

Why iCOMAT?

Competitive Salary & Benefits: We offer a comprehensive benefits package, including private healthcare, pension scheme.
Stock Options: Equity options to give employees a stake in the company’s success

Career Growth Opportunities: Join us at a pivotal time as we scale up, offering unmatched professional growth opportunities in the rapidly advancing field of composite materials.

Innovation-Focused Culture: We pride ourselves on our inclusive, forward-thinking work environment. Recognized by Bloomberg as a "UK Startup to Watch," iCOMAT celebrates diversity and encourages all applicants, regardless of background, to apply.

Global Impact: Be a part of our mission to redefine lightweight structures for the automotive, aerospace, and space industries, working with some of the most influential companies worldwide.Ready to be part of something big?

Apply now to learn more and join us on our exciting journey!