Senior Process Engineer

CompanyTÜV Rheinland Group

LocationWarrington, England, United Kingdom

Posted At1/26/2026

UK Visa Sponsorship Analytics

Occupation Type

Production and process engineers

Occupation Code Skill LevelHigher Skilled

Sponsorship Salary Threshold

£45,000 (£23.08 per hour)

Occupation rate applies

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Description

Title - Senior Process Engineer

Location - Warrington

About Us

TÜV Rheinland is a leading provider of technical services worldwide. We provide a broad range of testing, inspection and certification services to ensure the safety, reliability and regulatory compliance of engineering assets throughout their lifecycle. If you contribute your experience to us in the future, you will experience a surprisingly broad spectrum of national and international challenges, all of which are associated with safety, efficiency, and sustainability. We offer comprehensive training, flexible working, and a great pay and benefits package.

As part of the TUV family Risktec Resourcing have been tasked to assist our sister company TUV Rheinland Industrial Services (TRIS) in recruiting for a Senior Process Engineer based in our Warrington office.

Job Description

As a Senior Process Engineer you will be responsible for:

Leading and supporting process engineering projects, ranging from small scale calculations to large scale FEED & Detailed Design projects.

Authoring, checking, and approving process engineering deliverables, ensuring they comply fully with recognized industry and internal engineering standards.

Mentoring Graduate and Junior Engineers.

Working alongside commercial personnel to create and submit proposals with accurate manhour estimates.

Interaction with customers to ensure TUV deliver a solution on time and to high quality.

Help TUV to develop their portfolio of offerings through development work – specifically targeting the Energy Transition and Net Zero.

Collaborate and network with colleagues across TUV. Share best practice across different projects and disciplines.

Delivering training courses to external client (e.g. Pressure Relief)

Requirements

Essential:

Degree qualified Process Engineer
8+ years of experience
Experience in completing pressure relief calculations and using the following standards (or equivalent):
API 521
API 520 part 1
API 520 part 2
API 2000
Experience of process system design:
Hydraulic Calculations (Pump, control valve, line sizing etc)

P&ID development

Development of philosophy documentation

Heat and mass balance calculations

Process modelling and optimisation

Proficiency in simulation software (e.g. Aspen Suite)

Desirable

Chartered Chemical Engineer
Professional consulting experience (or similar relevant experience of advising and delivering technical solutions to customers).
Operational and design experience.
Experience of working on an operating site.
Experience of using PEL & CAPRE for process engineering calculations (TUV proprietary software).
Energy Transition & Net Zero experience (CCUS, hydrogen, fuel switching etc).
HAZOP, LOPA & SIL experience.
Experience of designing discharge and disposal design systems on chemical plant.

Other:

Full clean driving license.
Willing to travel in the UK and abroad.
Good IT proficiency in Microsoft Office suite.
Strong consultancy and communications skills.

What can we offer you?

Hybrid work model and flexible working hours
Annual bonus subject to company and individual performance

A package of benefits: Group life insurance, workplace pension scheme, employee discounts, Salary sacrifice options

Well-being Support

Work in a friendly, diverse and high-qualified team with positive and cooperative working atmosphere

Real development opportunities

Employee referral program

If you are detail-oriented, proactive, and ready to contribute to pioneering projects in our industry, we encourage you to apply and make a significant impact in our company.