Thermal System Engineer
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Key Responsibilities :
• Lead the design and development of vehicle thermal systems, including
radiators, condensers, charge air cooling, battery cooling circuits, and thermal
integration of powertrain systems.
• Define and cascade system requirements, working cross-functionally with
powertrain, vehicle attributes, CAE, and packaging teams.
• Deliver complete thermal system architectures for ICE and electrified platforms
(PHEV/MHEV), including integration with HVAC, battery, and e-drive systems.
• Develop and maintain Design Verification Plans (DVP) and execute validation
activities including test planning, data analysis, and reporting.
• Create, maintain and manage DFMEA documentation, including P-diagrams and
boundary diagrams, ensuring design robustness and failure mitigation strategies.
• Work closely with suppliers to support component design, sourcing, and
manufacturing feasibility, ensuring cost and quality targets are achieved.
• Support prototype builds, validation events, and issue resolution, including root
cause analysis and corrective actions.
• Ensure all components are released in line with programme gateways and client
specific release processes (AML standards).
• Provide technical support for in-service and warranty concerns, ensuring
continuous improvement of system reliability.
Skills & Technical Competencies
• Strong understanding of vehicle thermal management and heat transfer
principles, including ICE and electrified systems.
• Proficiency in Siemens NX (Unigraphics) for 3D modelling, packaging, and design
release activities.
• Experience in DFMEA, & DVP&R processes within automotive product
development.
• Familiarity with PLM tools (Teamcenter) and engineering change/release processes
(ECR/ECO).
• Knowledge of cooling system components such as radiators, pumps, valves, heat
exchangers, and refrigerant circuits.
• Experience with hybrid and electric vehicle architectures, including battery
thermal management and HV systems.
• Strong analytical and problem-solving skills, with the ability to interpret test data
and simulation outputs.
Experience Required
• Minimum 5–6 years’ experience in automotive thermal system or thermal systems
engineering.
• Proven experience delivering cooling systems from concept to production
release.
• Experience working with OEM clients, ideally within a premium automotive
environment such as Aston Martin or equivalent.
• Hands-on experience with prototype builds, testing, and validation programmes.
Core Behaviours
• Strong collaboration skills, working effectively in cross-functional engineering
teams.
• Ability to manage multiple deliverables within programme timelines.
• Proactive mindset with strong ownership of deliverables and technical decisions.
Excellent communication skills, both written and verbal.