Senior Engineer

Position: Senior Engineer

Department: Extrusion Blow Moulding Operation

Reporting to: Engineering Manager

Shift Pattern: 4 on, 4 off days. Flexible options to be discussed.

Salary: £54,000

Benefits: Pension, Death In Service Benefit, Salary Sacrifice Scheme (Optional), Cycle to Work Scheme (Optional), Employee Assistance Program. More in the works.

Objective: To help the Engineering Manager develop the engineering aspects of Nexus Packaging Ltd’s new extrusion blow moulding operation, ensuring optimal machinery performance, continuous process improvement and innovation in production techniques.

Key Roles and Responsibilities:

1.   Engineering Management:

§ The Senior Engineer will be joint second in command to the Engineering Manager, and will lead the engineering department, helping with all technical aspects of the blow moulding operation. Aspects include maintenance, training, development, tools and equipment etc.

§ Contribute to and implement the training program with the Manufacturing Director for the Engineers.

§ Develop the team to understand key areas of the Nexus Operation. This includes improving machine-specific skills such as blow moulding processing, parison programming, new tool implementation etc. Also includes training on compressors, chillers, electronic panel etc.

§ Help train production staff on machine adjustments eg. blowpin adjustment, cleaning the heads.

§ Ensure Safe Operating Procedures (SOPs) are written to ensure that all Health & Safety procedures are met and ensure all necessary staff have read them. 

2.   Machinery and Equipment Management:

§ Ensure all blow moulding machinery and equipment are operating at peak efficiency and are properly maintained.

§ Liaise with the Engineering Manager and relative departments (Production, Quality) to implement maintenance program targets.

§ Train the Shift Engineers/Technicians to solve faults: Examples include

Ø Machine Troubleshooting

Ø Rewinding or changing faulty motors

Ø Change gearboxes during failure.

Ø Fault find and change electrical resistance heaters

§ Help with the installation, commissioning and troubleshooting of new machinery and tooling, including:

Ø Blow moulding machines

Ø Moulds

Ø Automation & Robotics

Ø Vision inspection systems

3.   Process Improvement:

§ Continuously analyse and improve manufacturing processes to increase efficiency, reduce waste and enhance product quality.

§ Implement innovative engineering solutions to optimize the blow moulding operation.

4.   Team Development:

§ Help develop the engineering team, ensuring they are well-trained, motivated and equipped with the necessary skills and knowledge.

Ø Engineers and Technicians usually have a certain bias towards mechanical or electrical. Suggest steps to take to fill the gaps where you notice someone can/has the motivation to evolve in certain areas.

§ Foster a collaborative environment where ideas for improvements and innovations are encouraged and recognized.

5.   Quality Assurance:

§ Work closely with the Quality Control and Production teams to ensure that engineering solutions meet quality standards and customer specifications.

Ø Assist in training of production staff to negate these issues and know what to look for in terms of quality issues.

Ø Train the operators to make adjustments on the machine if necessary to solve these problems.

§ Participate in the development and implementation of quality assurance policies and procedures to rectify any quality issues.

6.   Health, Safety and Environmental Compliance:

§ Ensure all engineering activities comply with health, safety and environmental regulations.

§ Help to write SOPs so that all staff involved are aware of the correct procedures and policies to adhere to.

§ Promote a safety culture and ensure engineering practices minimize risks to employees and the environment.

7.   Technical Documentation:

§ Ensure proper documentation of all engineering processes, modifications and maintenance activities.

§ Record any changes in the machine logbook.

§ Maintain up-to-date technical and training manuals for engineering personnel.

8.   Stakeholder Engagement:

§ Communicate effectively with internal teams, vendors and other stakeholders to ensure smooth operation and coordination of engineering activities.

§ Provide technical expertise and support to other departments as needed.

The Senior Engineer plays a crucial role in maintaining and enhancing the technical efficiency and innovation of Nexus Packaging Ltd's extrusion blow moulding operation. This individual will be responsible for developing the engineering team, managing machinery and processes and driving continuous improvement to achieve operational excellence and meet the strategic objectives set by the organization. Collaboration with the Engineering Manager and other key personnel is essential to align engineering efforts with overall production goals. They will lead the department in numerous aspects, including managing the people, particularly in the absence of the Engineering Manager.